Tsarin Kera Sassan Rubber: Mataki-ta{1}}Jagorar Mataki zuwa Abubuwan Abubuwan Musamman - Blog

Types of various customized rubber parts

Nau'o'in sassa daban-daban na roba na musamman

Gabatarwa

Abubuwan robasuna taka muhimmiyar rawa a masana'antu daban-daban kamar motoci, injina, kayan lantarki, da kayan aikin likita. Yawancin masana'antu suna zaɓar su keɓance sassan roba daga masana'antun sassa na roba don biyan takamaiman buƙatun su. Amma ta yaya ake yin sassan roba na al'ada a zahiri? A cikin wannan jagorar, za mu yi la'akari dalla-dalla kan tsarin samar da kayan aikin roba na al'ada.

Samfuran sassa na roba na musamman

Fahimtar Bukatun Abokin Ciniki

Kafin kera sassan roba na al'ada, masu samar da kayan aikin roba suna aiki tare da masu siye don fayyace takamaiman bukatunsu. Abokan ciniki na iya ba da zane-zane na fasaha ko samfuran jiki don tunani, tare da cikakkun bayanai kamar kayan roba da ake buƙata (misali, NBR, EPDM, PTFE, FFKM), ƙa'idodin haƙuri, ƙirar tsari, da aikin aiki. Da zarar an tabbatar da duk ƙayyadaddun bayanai, masana'antar ƙera kayan roba ta al'ada ta ci gaba tare da ƙirar ƙira kuma ta fara aikin kera sassan roba.

Yadda Ake Yin Sassan Rubber

Na gaba, bari mu dubi tsarin masana'anta na sassa na roba. Gabaɗaya, ana iya raba tsarin zuwa manyan matakai huɗu: matakin shirye-shirye, matakin gyare-gyare, matakin post{1}}matakin sarrafawa, da matakin dubawa & marufi.

Shiri

Zaɓin Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Ƙasa
Tsarin Haɗin Rubber
Kafin - ana yi

Raw Material Selection & Compound Design

Zaɓin Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Ƙasa

Babban kayan da ake amfani da su don samfuran rufe roba sun haɗa da roba na halitta, NBR (roba nitrile), EPDM (etylene propylene diene roba), FKM (fluoroelastomer), da SIL (roba silicone). Dangane da yanayin aiki na sassan roba{1} kamar zafin jiki, matsakaita, matsa lamba, da juzu'i{2} da kuma buƙatun masana'antu, injiniyoyi suna zaɓar abin tushe na roba da ya dace. Bugu da kari, ana kara nau'ikan hadaddun abubuwa daban-daban irin su filler, abubuwan da ba a so, masu kara kuzari, da antioxidants don haɓaka aikin roba.
Raw Rubber:Yana ƙayyade ainihin kaddarorin samfurin roba.
Tsarin Vulcanization:Yana canza roba daga tsarin layi zuwa hanyar sadarwa mai girma uku{0}, yana ba shi elasticity.
Masu cikawa:Baƙar fata na carbon ana amfani da shi don inganta ƙarfi da juriya na sassan roba.
Tsarin Kariya:Antioxidants suna taimakawa jure yanayin zafi{0}oxidative da tsufa na ozone.
Abubuwan Taimako:Irin su softeners da plasticizers, don inganta aiwatarwa.

Tsarin Haɗin Rubber

Bayan zaɓin tushe na roba mai dacewa da ƙari, mataki na gaba shine haɗuwa, wanda ke ƙayyade daidaito da ingancin fili da aka yi amfani da shi wajen samarwa.
Haɗin Ciki - Haɗe-haɗe
Ana haɗe kayan tushe na roba tare da masu haɗawa a daidai gwargwado. Yin amfani da mahaɗin ciki (misali, mahaɗar Banbury), ɗanyen robar yana fuskantar cakuɗe mai tsauri. Wannan matakin ya haɗa da fara sanya ɗanyen roba robobi, sannan a ƙara a hankali a hankali, abubuwan da za su warke, mai, da sauran abubuwan ƙari.
Buɗe Milling - Refining da Sheeting
Bayan hadawa da kyar, sai a tura wurin zuwa wani injin budadden wuri, inda ake kara tace shi kuma a sanya shi cikin tarkace ko zanen gado. Wannan yana ba da sauƙin ɗauka da ciyarwa zuwa mataki na gaba.
Sarrafa tsari - Zazzabi & Lokaci
Dole ne a kula da yanayin zafi da lokaci sosai yayin haɗuwa don tabbatar da ko da tarwatsa kayan abinci da hana zafi. Yawanci, yawan zafin jiki yana fitowa daga120 zuwa 150 digiri, kuma tsawon lokaci yana kusa1-2 hours, dangane da kayan roba.

Kafin - ana yi

Kafin yin gyare-gyare, an siffata mahaɗin roba mai gauraya don dacewa da kogon ƙura, yana tabbatar da ingantaccen samarwa da daidaiton inganci.
Extrusion - Samar da Tushen Rubber
Za a iya fitar da fili a cikin ɗigon roba, waɗanda ke da sauƙin sarrafawa da ciyarwa cikin ƙira don ƙarin sarrafawa.
Kalanda - Samar da Sheets Rubber
Ana iya amfani da calending don samar da zanen gado na roba iri ɗaya tare da daidaiton kauri, wanda ya dace da manyan cavities na ƙira ko lebur.
Yankan Tsari - Ana Shirya Daidaitaccen Rabo
Hakanan za'a iya yanke tube ko zanen gado zuwa takamaiman ma'auni da girma don dacewa da buƙatun ƙira.

Matsayin Ƙirƙira

Wannan mataki shine mahimmin mataki na ƙayyade siffar sassa daban-daban na roba. Akwai manyan hanyoyin gyare-gyare guda uku:

Injin gyare-gyare

Put the pre-weighed rubber into the mold machine

Saka robar da aka auna kafin{0} a cikin injin ƙira

Semi-finished rubber parts after compression molding

Semi{0}} an kammala sassan roba bayan gyare-gyaren matsi

Matsa Molding Rubber Parts

Tsarin gyare-gyaren matsi ya haɗa da sanya mahaɗan roba da aka auna kafin{0} kai tsaye zuwa cikin rami mai zafi, rufe ƙura, da matsa lamba. Karkashin tasirin zafi da matsa lamba, roba yana gudana don cika rami kuma a lokaci guda yana jurewa vulcanization.

Amfani:Low m kudin; dace da manyan samfurori da ƙananan samar da tsari.
Rashin hasara:Ƙananan inganci; karin walƙiya (yawan roba a gefuna); ɗan ƙaramin ƙananan daidaito daidaito.

Injin gyare-gyaren allura

Allura Molding Rubber Parts

Tsarin gyare-gyaren allura ya haɗa da dumama da sanya robobin da aka haɗe a cikin ganga na injin ɗin, sannan a yi masa allura da matsa lamba da sauri cikin rufaffiyar yumbu mai zafi, sannan matsa lamba - rike vulcanization.

Amfani:Mafi girman ingancin samarwa; babban matakin sarrafa kansa; ingantaccen ingancin samfurin; madaidaicin girma; ƙaramin walƙiya.
Rashin hasara:High kayan aiki da mold zuba jari; dace da manyan masana'anta- Wannan a halin yanzu ita ce babbar hanyar samarwa.

Extrusion gyare-gyaren inji

The extrusion molding machine extrude rubber mixture into strips

The extrusion gyare-gyaren inji extrude roba cakuda cikin tube

Extrusion Molding Rubber Parts

Tsarin sassa na rubber ya haɗa da dumama da yin filastik a cikin mahaɗar, sannan a ci gaba da fitar da shi ta hanyar mutu na takamaiman siffa don samar da dogayen samfura tare da gicciye akai-akai -sashe, kamar nau'ikan roba daban-daban, murfin kofa da taga, da sauransu. kaddarorin.

Aika -Matakin sarrafawa

Wannan mataki shine mahimmin mataki na ƙayyade siffar sassa daban-daban na roba. Akwai manyan hanyoyin gyare-gyare guda uku:

Gyaran sassan roba da aka gama

Deflashing/Triming

An gyara sassan da aka gama gyara roba don cire walƙiya da tarkacen gudu da aka samar yayin gyare-gyare ta hanyar gyaran hannu, datsawar cryogenic (daskare samfurin don sa ya lalace sannan a cire abubuwan da suka wuce gona da iri ta hanyar fashewar yashi), ko bugun inji.

Post curing roba sassa

Buga -Ciki

Lokacin samar da samfuran roba ta amfani da robar silicone, fluororubber, EPDM, da makamantansu, vulcanization na farko na iya sakin iskar gas kamar acetophenone da methane. Wadannan iskar gas na iya haifar da kumfa, filaye, da sauran lahani na sama, suna shafar aikin samfur. Don haka, vulcanization na biyu ana yin shi ne ta hanyar dumama ɓangarorin roba da aka kammala a cikin tanda a takamaiman zafin jiki don haɓaka kaddarorin kamar juriya na matsawa, juriyar zafi, da juriyar tsufa.

Spray Teflon on the surface of rubber parts

Fesa Teflon a saman sassan roba

Maganin Suface

Jiyya na saman sassa na roba na musamman ya haɗa da yin amfani da abubuwan sakin ƙura, shafa da mai na silicone, ko fesa suturar Teflon. Wannan tsari yana inganta bayyanar ɓangarorin roba da aka gama, yana haɓaka aikin hatimi, kuma yana sauƙaƙe shigarwa.

Dubawa & Marufi

Dubawa
Marufi

duba gyare-gyaren sassa na roba

Don tabbatar da cewa za a iya isar da sassan roba na musamman ga abokan ciniki cikin aminci, masana'antun gyare-gyaren roba kuma suna gudanar da jerin gwaje-gwaje don tabbatar da cewa sassan da aka samar sun cika ƙayyadaddun da ake buƙata. Ana gudanar da binciken sashin roba ne ta hanyoyi masu zuwa:
Girman dubawa:Masu ƙera sassa na roba galibi suna amfani da calipers, projectors, da CMM (Coordinate Measuring Machines) don bincika ko girman sassan robar sun haɗu da ƙayyadaddun bayanai.
Gwajin taurin roba:Amfani da durometer Shore don auna taurin.
Gwajin aikin injina:Gwada ƙarfin ƙarfi da haɓakawa a karya sassan roba.
Gwajin saitin matsawa:Ƙimar ƙarfin farfadowa na roba na sassan roba.
Gwajin juriyar watsa labarai:Nutsar da sassan roba a cikin mai ko wasu ruwaye don lura da canje-canjen girma da taurin.
Gwajin tsufa na iska mai zafi:Yin kimanta juriya na zafi.
Cikakken dubawa:Don zoben O{0} da makamantan samfuran, injin binciken gani na gani ana amfani da su akai-akai don bincika lahani kamar kumfa, haɗawa, ko walƙiya.

duba gyare-gyaren sassa na roba

Lokacin da aka tabbatar da ingancin sassan roba na musamman, marufi ya zama muhimmin mataki kafin isarwa ga abokan ciniki don hana tsufa na roba. Masu siyar da kayan roba na al'ada galibi suna rufe sassan a cikin jakunkuna na PE, sun haɗa da kayan bushewa, kuma tabbatar da kiyaye su daga hasken rana kai tsaye da mahalli mai ɗanɗano.

Aikace-aikacen Sassan Rubber Custom

Ana amfani da sassan roba na musamman a ko'ina cikin masana'antu daban-daban don samar da ayyuka masu mahimmanci kamar su rufewa, damping vibration, rufi, da kariya. Manyan wuraren aikace-aikacen sune kamar haka:

Masana'antar Motoci

Seals da Gasket:Gasket ɗin inji, hatimin kofa, hatimin taga - suna hana ɗigon ruwa da rage hayaniya.
Hoses da Tubes:Layukan mai, hoses na sanyaya, bututun iska - suna ɗaukar babban matsa lamba da bambancin yanayin zafi.
Dampers Vibration & Bushings:Rage ingin da girgizar chassis, haɓaka kwanciyar hankali da aminci.
Wuraren yanayi:Kare daga ruwa, ƙura, da iska, inganta kwanciyar hankali.
Injin Masana'antu

O-Zobba & Hatimi:Kula da matsi da hana yadudduka a cikin na'ura mai aiki da karfin ruwa da tsarin huhu.
Masu Ware Jijjiga:Rage girgiza da hayaniya daga injina, famfo, da kayan aiki masu nauyi.
Sassan gyare-gyare na Musamman:Kare abubuwan da ke da mahimmanci, ba da kwanciyar hankali, ko aiki azaman masu sarari.
Kayan Lantarki & Masana'antar Lantarki

Gasket & Hatimin Ruwa:Hana ruwa, ƙura, da zafi shiga wuraren da aka rufe.
Abubuwan Insulation:Hana gajeriyar kewayawa, haɓaka aminci, da kiyaye aikin na'urar.
Shock Absorbers:Kare samfuran lantarki masu mahimmanci daga tasirin injina.

Maganin Sassan Rubber Custom na Zhonggao

Daga abin da ke sama, yanzu kun san yadda ake jefa sassa na roba, kuma kuna iya mamakin inda za ku samo mafi inganci{0}, amintattun abubuwan haɗin roba na al'ada. Zhonggao ƙwararren ƙwararren ƙwararren OEM/ODM ne wanda ya ƙware a sassa na roba na musamman tun 2012. Muna mai da hankali kan isar da tela{3}}maganin roba waɗanda suka dace daidai da bukatun abokan cinikinmu. Tare da nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan roba na al'ada sama da 10,000 waɗanda aka haɓaka da shekaru masu yawa na gogewa, muna da cikakkiyar kayan aiki don samar da mafita ga duk buƙatun gyare-gyaren roba.

Babban - Ƙirƙirar Madaidaici:Muna ba da cikakken tsari na masana'antu na sassa na roba, ciki har da gyare-gyaren allura, gyare-gyaren matsawa, da extrusion, don saduwa da buƙatun nau'i na sassa daban-daban na roba na al'ada.

kara koyo
Ƙuntataccen Inganci:Bayan samarwa, muna gudanar da bincike da yawa akan girma, taurin, juriya na watsa labarai, da ƙari don tabbatar da amincin samfur.

kara koyo
Sabis na Musamman:Za mu iya haɓakawa da sauri da tsara sassa bisa ga zane-zane na abokin ciniki ko samfurori, samar da samfurori a cikin kwanaki 3-15.

kara koyo
Takaddun shaida da yawa:Dukkanin sassan roba na mu na al'ada ana samar dasu cikin tsananin yarda da ka'idojin kasa da kasa, gami da IATF16949, ISO9001, ISO14001, da ISO45001.

kara koyo

Kammalawa

Ƙirƙirar sassan roba sun haɗa da tsari mai tsari{0}daga bincike na buƙatu da ƙirar kayan aiki zuwa gyare-gyare, aikawa{1} sarrafawa, da tsauraran ingancin kulawa. Tare da ingantattun damar gyare-gyare, fasahohin gyare-gyare na ci gaba, da kuma bin ka'idodin ingancin ƙasa, muna tabbatar da ingantaccen mafita ga abokan ciniki a duk duniya.

Ana Neman Amintaccen Mai Samar da Ƙararren Ƙwararrun Ƙwararrun Ƙwararru?

Raba zanen ku ko buƙatun aikin tare da mu a yau, kuma ƙungiyarmu za ta samar da fa'ida mai sauri tare da ingantattun mafita don aikace-aikacenku.Kasance tare da MuYanzu!

Tsarin Kera Sassan Rubber: Mataki - ta -Jagorar Mataki zuwa Abubuwan Abubuwan Musamman na Musamman